Kingstar Wet Cleaning Machine: Anti-Over-Vibration Design

In recent years, the market scale of the laundry industry has expanded continuously. As a result, laundries have unprecedentedly strict demands for operational efficiency, energy saving, cost reduction, stability, and service life. Under the demands of large-scale and continuous operations, whether the equipment can operate stably and efficiently, reduce energy waste, and lower the failure rate directly determines the operating costs and market competitiveness.

Pain Points of Traditional Soft-mount Washing Machines

However, at present, many traditional soft-mount washing machines in the industry still have a core pain point that is hard to avoid. In the washing and high-speed dehydration process, machines have to frequently shut down and repeatedly start the programs to make linen even, and try to rebalance the center of gravity due to the uneven loading on drums caused by the entanglement and uneven distribution of linen. 

This process greatly prolongs the overall washing cycle and reduces the hourly processing capacity of a machine, but also causes a large waste of water, electricity, and steam resources through repeated starts and stops and ineffective operation. Also, it intensifies the fatigue wear of core components (the main shaft, bearings, and shock-absorbing structures), and shortens the overall service life of the equipment. It has become a key bottleneck restricting the quality and efficiency improvement, and green upgrading of the laundry industry.

According to the shared problems in the laundry industry, Kingstar deeply optimizes on the basis of the mature machines and upgrades the control system and intelligent anti-over-vibration design to solve the problem of eccentric load vibration from the root. This achieves the multiple upgrades of high efficiency, stability, energy saving, and safety, and sets brand-new operational standards for commercial laundry equipment. Compared to the old mechanical vibration reduction and passive response to vibration of traditional softmount models, Kingstar25kg wet cleaning machine SHS-2025P integrates the positive monitoring, intelligent determination, dynamic adjustment, and safety protection to make machines still operate smoothly under high-load and continuous operation scenarios. This truly reduces energy consumption, improves efficiency, protects machines, and ensures service life.

Shock Absorption

Kingstar 25kg wet cleaning machine SHS-2025P uses a 3D vibration sensor and intelligent over-vibration to effectively avoid the over-vibration phenomenon. Traditional machines can only use simple spinning speed control or passive shock absorption to buffer the vibration. They cannot precisely perceive the shift of the center of gravity of the inner drum and the change in vibration amplitude. Once the distribution of linen is uneven, violent pulsation, abnormal noise, and even displacement easily occur, which threatens both the equipment and the safety of the customers. The 3D sensor equipped on Kingstar can collect the vibration amplitude, frequency, and displacement data during the high-speed dehydration and distribution stages. It converts physical signals into electrical signals in real time and feeds them back to the central control system. This provides precise data support for each step of operation decision-making and achieves a technological leap from passive shock resistance to active shock control.

On the basis of this, the control system of equipment has the inbuilt scientifically calibrated over-vibration thresholds for high-speed operation. This integrates advanced anti-vibration strategies deep into the entire washing process, and also optimizes high-speed extraction.

Before entering the high-speed extraction cycle, the machine automatically runs a pre-distribution routine, uses slow-speed forward and reverse rotation to gradually loosen linen and ensure even distribution against the inner drum wall. During the pre-distribution, 3D sensors keep checking the vibration. If vibration is above the safe limit, the system stops right away and restarts the process to adjust the linen automatically.

To balance efficiency and performance, the machine can run up to 3 automatic load balancing cycles.

After these 3 cycles, the system analyzes real-time vibration data. This design avoids efficiency losses caused by endless rebalancing loops and ensures linen is as even as possible for stable operation.

Kingstar Intelligent Vibration Control Logic

When the equipment enters the high-speed dehydration phase, the Kingstar intelligent vibration control logic still works. As the inner drum spins faster and faster, the 3D sensor measures vibration all the time and compares it with the safe limit. If the vibration is in the safe range, the machine keeps speeding up smoothly until it reaches the target high speed.

If the vibration value is about to reach or is over the threshold during acceleration, the control system will automatically stop accelerating and keep running at a steady speed. Low-speed operation further optimizes linen distribution. Once the sensor confirms the vibration is back to a safe level, the system will start accelerating step by step again. This dynamic speed-up and intelligent steady-speed operation strategy ensures the dehydration efficiency and rate, but also fundamentally avoids the severe vibration caused by sudden speed-up and increased eccentric load, making the high-speed dehydration process more stable and controllable.

Special Working Conditions

In very special working conditions that are difficult to correct through automatic uniform distribution(severe entanglement and clumping of textiles, large foreign objects wrapping, and extreme uneven loads), the ultimate safety protection mechanism of the Kingstar 25kg wet cleaning machine will be immediately activated.

Conclusion

The Kingstar 25kg wet washing machine uses the deep integration of intelligent anti-vibration technology and 3D sensing monitoring to resolve the pain points of traditional softmount washing machines and establish a new generation of equipment standards: efficient operation, energy conservation and consumption reduction, safety and stability, and longer service life.

It helps reduce ineffective distribution and abnormal downtime, directly shortens the single-batch washing cycle, and increases the hourly processing capacity of the equipment. The stable and smooth operation state significantly reduces the waste of water, electricity, and steam, which meets the green and low-carbon development trend of the industry. The entire process has intelligent vibration control and multi-level safety protection, so it reduces component wear and tear and maintenance frequency and lowers the user’s overall life cycle operating costs.

Q&A

Q: How many specifications does the Kingstar wet cleaning machine have?

A: There are two, 20 kg and 25 kg.

Q: Can wet cleaning machines replace dry cleaning machines?

A: Wet cleaning machines still cannot completely replace dry cleaners. However, woolen, cashmere, silk, and other clothes that used to need dry cleaning can now be washed by wet cleaning machines.

Q: Does Kingstar have small dryers?

A: Yes. Kingstar has 15 kg, 20 kg, and 25 kg dryers.